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Small lot production of castings | Comprehensive support from pattern design to aluminum sand casting

Isn't it ambiguous whose responsibility it is for casting accuracy and machining accuracy? We provide consistent support from pattern design to machining and guarantee precision.

Have you ever experienced the difficulty of not knowing whether the cause of defects lies in casting or machining for parts with strict requirements for both casting accuracy and machining accuracy, such as brackets for industrial machinery? When the casting manufacturer and machining manufacturer are separate companies, the machining side ends up individually addressing the dimensional variations of the castings, which takes time for feedback. If mass production begins while the boundary of responsibility for accuracy assurance remains ambiguous, it becomes cumbersome to trace the causes of defects. Karmo Casting handles everything in-house, from the design and production of wooden and metal molds to casting, machining, and inspection. By measuring dimensions both immediately after casting and after machining, we can reflect the trends of variations in the machining conditions, thus guaranteeing both casting accuracy and machining accuracy as a unified whole. By consolidating the point of contact, we can also quickly identify the causes when defects occur. This product is an example of an aluminum sand casting bracket made from AC4B-F material, where we provided consistent support from mold design to machining, including accuracy assurance. We are offering a technical document summarizing the break-even points by method and the approach for small lot production for free. Please download it from the link below.

  • Contract manufacturing
  • Processing Contract
  • Sand mold bracket

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